1. For this build I used 1/2inch (12mm) baltic birch.Dimensions: 1 Main board: 35 1/2 x 20 inches (902 x 510 mm) 4 Fence boards: 35 1/2 x 4 inches...

2. Make sure the pieces for the runners fit nicely, but not too tight so they can't move easily. It's better to cut them just a touch too big, and...

3. There are four pieces for the fence, since we're using 1/2 inch baltic birch. To make them a little thicker and more substantial, we double them...

4. I decided to add a slight curve to the back fence, mostly to make the sled lighter. To do that I measured out two points, and placed a flexible...

5. The back (curved) fence can now be glued and stapled in place, and also secured with screws. I will not be gluing down the front piece though, I...

6. Using the marks I previously made on the table saw, draw straight lines across the middle where the screws will attach the runners.

7. Then place runners in table saw, add glue, place the sled on top carefully and screw down through the pre-drilled holes.

8. First make sure your blade is absolutely straight at 90 degrees.Then make the first cut, but down cut through the front fence. At this point mak...

9. Now you can raise the blade and cut through the front fence as well.

10. To protect against the blade, it's nice to secure a block of wood in the back of the fence so the blade won't stick out on the other side. Pick...