final catheter assembly. When this sub-assembly includes electrode conductors, we refer to this as a spline assembly. QUICK OVERVIEW Electronic catheter designs start with electrical conductors /wires. The number of conductors needed can range from a handful to dozens for a large volume electrophysiology mapping catheter for example.

Zeus produces nearly all of the components necessary for the construction of vascular and non-vascular catheters. From mandrels to liners to heat shrink manufacturing aids, Zeus components are highly customizable and can be tailored to just about any catheter build.

Catheters can be placed in different parts of the body, such as cavities, ducts, vessels, the brain, skin, or fatty tissues, depending on the specific medical need. Catheters have become indispensable in modern healthcare, serving diverse functions from diagnostics to …

To meet exacting requirements, a custom co-axial braided catheter shaft was designed with exceptional pushability, lubricity, and kink resistance. The unique design featuring a sub-3Fr catheter profile, flexible body, atraumatic tip, and compliant balloon …

Nov 23, 2020 · Learn everything about catheter manufacturing, including the step-by-step process, materials used, regulatory compliance, and industry insights. Discover expert guidance for starting your catheter manufacturing unit.

Trusted partner for advanced EP Access, Diagnostic, Visualization, Ablation and Closure catheters. Expertise in the design, development, and manufacture of minimally invasive surgical and catheter-based devices. View capabilities.

TE can provide components, sub-assemblies and complete assemblies in-house, providing you with a single-source supplier of your custom components, sheaths and steerable shafts. Mid to large bore catheters (above 6 Fr) are braided and/or coil re-enforced.

Oct 19, 2022 · Micro Assembly. Balloon catheters have detailed moving parts with specialized functionality. Depending on the assembly needs of the device, catheter manufacturers may need to operate micro-assembly lines. Utilizing a variety of visual aids including microscopes, highly trained and skilled operators perform detailed parts assembly.

Braiding improves the functionality of a catheter shaft by improving kink and pressure resistance and increasing the mechanical properties of a tube all while maximizing the working area of a tube. Braided reflow shafts can be designed to provide a …

Kahle’s IV Catheter Assembly Machines provides an integrated approach to manufacturing. The complete line of equipment for the needle and tubing assembly, forming, and processing is integrated with the use of completely automated rack and conveyor systems.

We have over 25 years of experience designing and constructing fully automated IV catheter assembly solutions within the medical industry. We have delivered more than 300 catheter assembly machines to customers all over the world.

Custom catheter manufacturing assembly processes are performed in-house within ISO 13485:2016 certified cleanrooms. We assemble catheters utilizing a combination of manual, semi-automated, and automated processes, all validated to ensure robust reliability and repeatability.

At Jewett Automation, we specialize in providing advanced automation solutions for the medical device industry. Our automated catheter assembly systems are designed to enhance the quality and speed of your production processes, ensuring the highest standards of …

Mar 13, 2025 · Complex catheters are more than just flexible tubes. They are highly engineered tools designed to navigate the body’s most delicate pathways, deliver therapy, capture images, or deploy life-saving implants. Each section, from the soft tip to the handle, has a critical job to do.

Jan 1, 2004 · Improving the design of a device such as a high-performance catheter must start with the components—from tubing to luers to final assembly. Figure 1. Critical elements of the typical hub-catheter assembly (Click to Enlarge).

Molded Devices, Inc. offers world class catheter assembly services to customers around the globe with unmatched quality and on-time delivery.

Discover TOMIND's premium Catheter Solutions, offering innovative catheter assembly and design for advanced medical applications.

May 10, 2024 · Whether for diagnostic or therapeutic purposes, engineers are looking to design catheters that can navigate complex and tortuous vasculatures deep inside the human body. Steerable catheters offer a powerful solution to this challenge.

As silicone experts, we offer catheter solutions that include silicone extrusion, balloon forming, shaft/funnel overmolding, manufacturing & assembly.

5 days ago · Reflowing laminates the layers together, creating a robust catheter shaft. Reflow Process: Use a vertical laminator or an oven to reflow the assembly. Remove Heat Shrink: Once the reflow process is complete, carefully remove the heat shrink tubing, revealing a fully laminated shaft. Step 5: Removing the Core Mandrel

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Feb 17, 2025 · The system can even work on a moving assembly line, which is how GM is using it at Spring Hill. Ryan Odegaard, GM’s Director of Paint Polymers and Additive Manufacturing at GM, called implementing the 3M Finesse-it Paint Repair System the “final frontier of automation” for the automaker’s high-volume paint shop.